01. Enhanced Outer Jacket

The jacket material has been upgraded to a specialized Nitrile PVC (NBR/PVC) blend, offering superior oil resistance, wear resistance, and waterproofing. It features UV protection, high/low-temperature resistance, tensile strength, and flex endurance. This enhanced protection significantly extends the cable's service life.

Hybrid NBR/PVC Outer Jacket

• Oil Resistance:​ Remains flexible even after soaking for several days (tested).

• Flex Life:​ Withstands over 20 million bending cycles​ at high speeds.

• Temperature Range:​ -65°C to +175°C.

• Wear Resistance:​ Improved jacket formulation increases durability and lifespan.

02. Stable Conductor Structure

Cables require the most flexible conductors possible. While finer strands generally increase flexibility, excessively thin wires can cause tangling. Through rigorous testing, we have determined the optimal diameter, length, and lay length for individual wires to ensure stable transmission and excellent tensile strength.

• Features 0.09mm oxygen-free copper (OFC)​ cores.

• Incorporates internal tensile fibers​ to enhance stability and extend service life.

03. Reinforced Center Filler

At the cable's core, we utilize a true center filler based on the number of cores and available space within the cross-section. Unlike conventional methods that use cheap fillers or waste plastic (often referred to as "junk fill"), our method effectively protects the stranded structure and prevents conductors from drifting toward the center.

• Uses insulated tensile cotton rope​ and non-woven fabric​ as filling.

• Provides strong tensile reinforcement and enhances overall longevity.

04. Precision Stranding Technology

The cable structure must be stranded around a stable center at an optimal pitch. Given the demands of dynamic applications, the stranding design must account for continuous motion.

• Tight stranding technology prevents cores from splaying or breaking under tension.

• Enhances pull resistance while extending the cable's lifespan.

05. Double-Layer Dense Braided Shielding

The shielding layer is tightly woven over the inner jacket at an optimized angle. Loose braiding not only reduces EMC effectiveness but also causes the shield to fail prematurely due to breakage. Our tight weave provides both EMI protection and anti-torsion properties.

• Tight Tinned Copper Braid​ with coverage up to 90%.

• Excellent anti-interference capability, dense structure, and high flexibility.
  
  

06. Technical Principles: Twisting + Shielding (Key)

① Twisted Pair

• Structure:​ Every two signal wires are twisted together into pairs.

• Principle:​ Interference induces equal but opposite signals on the two wires. A differential receiver cancels these out at the source.

• Effect:​ Suppresses Common-Mode Noise.

② Shielding

• Structure:​ A layer of tinned copper braid or aluminum foil wraps the twisted pairs.

• Principle:​ The conductive shield shorts external electromagnetic fields to ground (requires proper grounding).

• Effect:​ Blocks external radiation interference and prevents signal leakage.

Twisting + Shielding = The Gold Standard for Industrial Signals.​

Internally cancels common-mode noise + Externally isolates EMI.

07. Application Scenarios

1: Ultra-fine oxygen-free refined copper conductor
2: Nitrile polyvinyl chloride (NBR/PVC) insulation
3: Tensile cotton rope
4: Aluminum foil
5: Tinned copper braided mesh
6: Wrapping tissue paper
7: Nitrile polyvinyl chloride (NBR/PVC) sheath