YJV22 is one of the most widely used power cable models in modern electrical engineering. Its popularity stems from excellent thermal performance, reliable insulation, and cost-effectiveness across a broad range of voltage classes. This guide explains exactly what YJV means, how it's constructed, and where it should be applied.
1. Model Decoding
|
Letter |
Meaning |
|---|---|
|
Y |
Polyethylene (PE) insulation |
|
J |
Cross-linked (XLPE — Cross-Linked Polyethylene) |
|
V |
PVC (Polyvinyl Chloride) outer sheath |
Important note on the letter "Y": While Y alone stands for polyethylene, in the YJV designation the combination YJ specifically denotes cross-linked polyethylene (XLPE) insulation — a chemically treated form of PE that dramatically improves thermal and electrical properties.
Full name: Cross-linked Polyethylene Insulated PVC Sheathed Power Cable
2. Construction at a Glance
Copper Conductor → XLPE Insulation → (Optional Inner Bedding) → PVC Outer Sheath
|
Layer |
Material |
Function |
|---|---|---|
|
Conductor |
Oxygen-free copper (purple copper) |
Carries current |
|
Insulation |
XLPE (cross-linked PE) |
Electrical isolation with high temp rating |
|
Sheath |
PVC |
Mechanical & environmental protection |
3. Technical Specifications
|
Parameter |
Details |
|---|---|
|
Core configurations |
Single-core, 2-core, 3-core, 4-core, 5-core, 3+1, 3+2, 4+1 |
|
Conductor sizes |
1.5 mm² to 240 mm² (and beyond in custom orders) |
|
Outer sheath color |
Black |
|
Conductor material |
GB standard oxygen-free copper (high-purity purple copper) |
|
Sheath material |
PVC |
|
Applicable standard |
GB 12706 "Plastic Insulated Power Cables for Rated Voltages up to 35 kV" |
|
Customization |
Available upon customer request |
On core notation: Configurations like 3+1, 3+2, and 4+1 indicate main power cores plus reduced-size neutral/earth cores — a common cost-saving design for three-phase systems where the neutral carries less current.
4. Voltage Rating
|
Designation |
Voltage Range |
|---|---|
|
U₀/U |
0.6/1 kV up to 26/35 kV |
-
U₀ = Rated phase-to-earth voltage
-
U = Rated phase-to-phase voltage
YJV cables cover everything from low-voltage building distribution to medium-voltage sub-transmission networks.
5. Operating Characteristics
5.1 Temperature Limits
|
Condition |
Maximum Temperature |
|---|---|
|
Normal continuous operation |
90°C |
|
Short circuit (≤ 5 seconds) |
250°C |
⚠️ Why this matters: PVC-insulated cables (VV type) are limited to 70°C continuous. YJV's XLPE insulation raises the bar to 90°C, enabling higher current-carrying capacity for the same conductor size — or allowing a smaller cable to replace a larger PVC one.
5.2 Installation Environment
|
Requirement |
Specification |
|---|---|
|
Minimum ambient temperature during laying |
≥ 0°C |
|
Suitable locations |
Indoor, cable trenches, conduits, tunnels |
|
Burial |
Yes — in loose soil, without significant external mechanical force |
|
Typical role |
Main power transmission backbone |
Important limitation: Standard YJV without armor cannot withstand heavy external mechanical loads. For direct burial under roads or areas with vibration, use the armored version (YJV22).
5.3 Minimum Bending Radius
|
Cable Type |
Minimum Bend Radius |
|---|---|
|
Single-core |
≥ 15 × overall diameter |
|
Multi-core |
≥ 10 × overall diameter |
Exceeding these limits during installation can damage the insulation or sheath, leading to premature failure.
6. Application Scenarios
YJV cables are the workhorse of power distribution:
-
Commercial buildings — main risers, switchboard feeders
-
Industrial plants — motor feeders, substation connections
-
Infrastructure — tunnels, bridges, utility corridors
-
Utility networks — up to 35 kV sub-transmission
-
Renewable energy — solar farm collection circuits, wind turbine interconnections
7. YJV vs. VV — Why Choose XLPE?
|
Feature |
YJV (XLPE) |
VV (PVC) |
|---|---|---|
|
Max conductor temp |
90°C |
70°C |
|
Short-circuit temp |
250°C |
160°C |
|
Current capacity |
Higher |
Lower |
|
Aging resistance |
Excellent |
Good |
|
Chemical resistance |
Better |
Moderate |
|
Relative cost |
Slightly higher |
Lower |
Bottom line: For most modern installations, YJV is the preferred choice. The slightly higher upfront cost is offset by longer service life, higher ampacity, and better performance under fault conditions.
8. Quick Selection Checklist
Before specifying YJV for your project, confirm:
-
[ ] Voltage class matches system requirements (U₀/U)
-
[ ] Core count and size suit the circuit configuration
-
[ ] Installation method is compatible (no heavy mechanical stress)
-
[ ] Ambient temperature during laying ≥ 0°C
-
[ ] Bending radius can be accommodated on site
-
[ ] If direct burial with vehicle load → upgrade to YJV22
-
[ ] Verify CCC certification and factory test report
Key Takeaways
|
Topic |
Summary |
|---|---|
|
YJV meaning |
XLPE insulated, PVC sheathed power cable |
|
Key advantage |
90°C rating vs. PVC's 70°C — more power in a smaller package |
|
Voltage range |
0.6/1 kV to 26/35 kV |
|
Installation |
Indoor, trench, conduit, tunnel, loose soil — no heavy mechanical force |
|
Upgrade path |
Add "22" for steel-tape armor when direct burial or mechanical protection is needed |
Pro Tip: When comparing YJV quotations from different suppliers, always verify the actual conductor cross-section and insulation thickness against GB 12706. Some manufacturers produce "thin-wall" versions that technically meet resistance requirements but compromise thermal performance under overload conditions.